Development program by the Electrotechnology Center in cooperation with LLC "Ore-smelting technology"

Development program by the Electrotechnology Center in cooperation with LLC

"Ore-smeltingtechnology"

Head of the Center of Electrotechnology,

Director of LLC "Ore-smelting technology":

Ph.D., Senior Scientist

Bezrukov Ivan Andreevich

Name of project

Engineering Center of creation a modern scientific and technological base with the development of a unique complex of interrelated technologies and equipment for metallurgical manufactureultradisperse high-quality metals and their products, the formation of goal-oriented system life cycle logistics support.

Section 1.Main background and rationale for the creation of an engineering center (further- the Center) on the basis of the university, the characteristic key activities of the Centre.

Brief justification of the key activities of the Centre in the field of engineering.

Currently, industrial technology and equipment used for  getting modern engineering products do not correspond to modern requirements. This makes it impossible to switch to serial production of modern products rocket, space and aviation technology and power engineering.

Analysis of the existing infrastructure of innovative projects in the field of metallurgy and hi tech engineering showed the absence of projects aimed at solving problems of the development of innovative products at the stage of the life cycle, in the transition from development of the technology, the production of individual product samples for mass production and its utilization.

Key assumptions that are currently doing development of engineering center in the field actual, the following:

A strong capacity-established and patented technologies in the profile of the engineering center and specialist staff supporting the development of these technologies.

Extremely high demand enterprises in the region in these kinds of technologies to gain a competitive advantage in quality and price of products (aircraft and rocket businesses, engineering and metallurgical plants, and businesses of electrical products and electronics and other profile companies), with the achievement of the multiplier effect.

Availability of powerful human resources research and innovation departments of the faculty of the university, students to develop the project.

- Ability thanks to that the introduction of modern technologies in the first place, the so-called CALM-technologies, provides a reduction in the cost of designing (30%), reduced development time (up to 2-fold) reduction in the time to the findings of the market products (up to 75%);

- Reduction of the costs of preparing technological and operational documentation;

- The need for human resource development in the region to accelerate the development of innovative industries.

- Ability to create engineering center to accelerate the creation and commercialization of knowledge-intensive products.

NSTU electrotechnology engineering center in recent years carried out to create an innovative platform (research, calculations, modeling, design and creation of experimental-industrial, engineering services) multiproduct experimental-industrial knowledge-intensive manufacture, metallurgical and engineering resource-and energy-saving technologies and recycling technologies for their use in fundamental for the development of the national economy industrial areas. The technological equipment and a list of commercial products by new technologies and materials are shown in Scheme 2 below.

Fundamental factor in accelerating economic growth in industrialized countries was the growth of "lean" information technology (Lean IT), ensuring the reduction of cost and time for development, manufacturing, operation and disposal without environmental impacts of  knowledge-intensive  products that will be applied in full in the creation and functioning and development of theground.

Technological ground of the center contains the following organizational and technological units:

The segment of plasma ore-smelting furnaces area of 150m 2 with a capacity of plasma sources - up to 250 kW. capacity: 100 kg / h of the melt. There is a whole infrastructure for research, raw material preparation (crushing, grinding and classification, mixing, dosing, heat treatment, briquetting) repair facility. Automated workflows, there is information management system.

The segment is intended to develop advanced technologies for processing ore material of various types of technological work. Possible release of the product.

The segment of induction plasma secondary refining, an area of 80m 2 with a capacity of induction systems 100, 15, 5 kW, plasma systems 80 kW., production capacity up to 40 kg / hr alloys. The aggregates are designed for metal refining, modifying, with induction and plasma heating, using thermal plasma intensification reactions section boundaries melt metal - slag. It is possible to enter the traditional wire and modifiers and nanomodifiers by wire feeding machine.

The segment of vacuum plasma refining area 80m 2 production capacity of up to 10 kg / hour of material powders, and on the basis of the powder composition, including a higher-melting-point materials.        Content of the equipment - two vacuum-plasma systems, power of 250 kW each. Available outfit for conversionand dosing of processed materials, monitoring and diagnostics, receiving and transportation systems, high-purity materials protection against weather impact.

The segment is for obtaining and preparation of heat treatment of powders and the powders compositions with a specified internal structure of the transformation, the structure and form of powders, and a dropping give scaly fractions nanopowders and complex nanocompositions in the form of powders, sintered compositions, coatings, ingots, including heat resisting materials such as tantalum, tungsten and its compounds.

Segment of induction-vacuum installation of volume reduction ultradisperse and nanocomponents, ceramic-metal and ceramic      hard alloy metal area 80m 2 production capacity of up to 10 kg / h.

The segment is suitable for volume reduction of composite materials, including ultradisperse and nano-

sized components.

The segment outfitted to prepare powders (grinding, classification, surface preparation, preservation and compaction properties of the surface) segment of the processing (of compacting, pressing,          preliminary thermal treatment, control properties) segment of physico-chemical and thermal treatment and sintering, segment of physico-mechanical testing.

The segment ultrasonic disintegration of ultradisperse and nano-sized suspensions and their electrophoretic compaction area: 80m 2 production capacity of up to 10 kg / h.

The segment is suitable for powder and compact materials and products made ​​of them, produce laminose electrophoretically compact materials, products.

The segment contains equipment for the preparation of products and system of ultrasonic exposure controled power and working environment to achieve the desired effects on the material.

The segment of auxiliary equipment with mechanical disintegrator classifier ultradisperse powders on sizes, mechanical press.

The segment of technical control and photometric measurements sedimentometer, classifiers sized X-ray fluorescence analysis, the grinding equipment with carbide grinding systems, equipment for determining the specific surface and weighing gas detection equipment and other means of control.

The segment provided by SCADA.

The results of scientific and educational activities of the university

For the work will be using a unique technological equipment, including a significant number of unique equipment designed and manufactured independently by project participants based on themselves patented key solutions in design and technology.

Authors of the project more than 10 years dealing with the issue of development and implementation of new technologies and equipment in the field of metallurgy and mechanical engineering (production and processing of steels and alloys are getting high quality products with the specified properties and researching materials obtained and the development of technology to improve their properties.)

During the project implementation will be used analytical equipment purchased Novosibirsk state technical university as part of an innovative educational program and made ​​its independently, which level corresponds to equip advanced university laboratories in Europe and America (transmission electron microscope FEI Technai 20 TWIN; dual-beam raster electron-ion microscope Cross Beam (Carl Zeiss); scanning electron microscope EVO 50 X-ray diffractometer ARL X `TRA; atomic force microscope, the complex study of the surface topography of Zygo NewView 7300 optical microscope Carl Zeiss AxioObserver Alm; optical microscopes Axiovert 40 MAT (8 pcs.); Optical microscope Axio Imager Dlm; optical microscope Stemi 2000 - C; optical emission spectrometer ARL 3460, sample preparation equipment Struers; universal system for strength and fatigue testing Instron 3369, Instron 3000 X, Instron 8801; Koper pendular Metro Com 06103300 thermostatically controlled cooling samples; friction machine AI-5018; installation for testing the abrasion; vacuum furnaces, laboratory roll mill, installation for plasma coating, a heat treatment of powders and their products, installation of laser and plasma cutting materials trickle etc.)

The team of authors of the project has extensive experience in the implementation of educational activities in the direction of the stated research. Authors of the project implementing educational programs:

- Training of bachelors and masters in "Materials science and technology of new materials" (140 students);

- Training in the specialty "Materials in mechanical engineering" (25 people trained);

- Preparation of graduate students majoring in "Materials (in engineering)";

- Preparation of graduate students majoring in "Metal science and heat treatment of metals";

- Retraining of engineers industrial program of additional vocational training program department of automated electrotechnological installations (AETI) and "Material processing with numerical program control" (on the equipment provided in SEC German machine tool concern "Dekel - Maho - Gildemayster").

The team of authors of the project has close ties with the academic and industrial organizations in the country, including:

- Institute of Nuclear Physics SB RAS (there is an agreement on the use of scientific and educational purposes unique industrial electron accelerator);

- Institute of Applied and Theoretical Mechanics SB RAS (part of the SEC);

- Institute of Hydrodynamics SB RAS (available in the University Department of academic institution; joint research carried out by the explosion welding metals);

- Institute of Strength Physics and Materials Science SB RAS (joint research carried out);

- Novosibirsk Chemical Concentrates Plant (implemented educational activities, contractual works performed);

- Berdsk Electromechanical Plant (implemented educational activities, contractual works performed);

- Novosibirsk of an electrovacuum plant ("NEVZ-Union") (implemented educational activities, contractual works performed);

- Novosibirsk Electrode Plant;

- Engineering Works "Trud" contractual works performed;

- PLC "Evraz Holding" contractual works performed;

- LLC "Schlumberger" contractual works performed;

-PLC "Siblitmash" (implemented educational activities, contractual works performed);

PLC "RUSAL" (implemented educational activities, contractual works performed);

PLC "SGMK" (implemented educational activities, contractual works performed);

PLC "TVEL", as well as several other large enterprises, associations and corporations;

In 2009, the authors implemented two projects on academic mobility, in which the Novosibirsk state technical university were invited more than twenty young scientists from 11 universities in Siberia and the Urals.

The authors received gold and silver medals at international exhibitions, including:

- at the Seoul International Invention Fair "SIIF'2006" (silver medal);

-  at IV Seoul International Invention Fair "SIIF'2008" (gold medal);

- at the VIII Moscow International Salon of Innovations and Investments (Moscow, Russia) (silver medal);

- At international exhibitions "Metals of Siberia - 2008" (large gold medal) and "Metals of Siberia - 2009" (small gold medal).

-Gold Medal for the equipment and technology of the International Exhibition of Paris, 2010;

-Gold Medal for equipment and technologies Geneva International Exhibition, 2009;

-Gold Medal for equipment and technology International Exhibition Casablanca, 2011;

-Five gold medals at international exhibitions of the Siberian Fair "Metals of Siberia", "Metallurgy and Metalworking", 2006-2010;

- A gold medal at the International Exhibition of Kuzbass Fair for new ore-smelting technology and equipment, 2009;

-Five awards for innovation Chamber of Commerce "Golden Mercury" 2009, 2013;

During the last three years authors of the project were made 23  research and scientific works in the subject of the competition; articles published in leading scientific journals of foreign and Russian ("MiTOM", "Steel", "Material", "Technology metals", "Proceedings of the universities. Black Metallurgy ", etc.), obtained a patent for the method of welding dissimilar materials, four patents on methods and devices for the implementation of ore-smelting and metallurgical processes and four patents on processes, technologies and equipment for the receipt and processing of finely divided pure powder high melting metals and devices for its implementation .

The results of the work with authors introduced in the educational process (modernized lecture courses, create new jobs programs, developed new curricula).

Over the past three years, the project participants defended 5 dissertations  (1 doctor, 4 - Candidate).

Scientific and technological advance

In the direction of the center there is a deep technological advance, researched and developed the technology of high-modified alloys. Created private and generalized models with regeneration processes of heat and chemical energy in the mine and smelting zone of the furnace, given the plasma heating, the chemistry and completeness of the recovery process.

Acknowledging the significant time lag of domestic research ore-reclamating formation processes of high quality alloys, was held deep retrospective analysis of the scientific literature, patents, design features ore-smelting furnaces (aggregates), which allowed us to formulate the main technical and scientific development concept ore-reclamating furnaces and processes.

The concept is based on the following attributes:

- The use of new sources of heat with variable geometry of the flame and the ability to work torch under the charge;

- The work possibility of a heat source (torch) on the hot raw gas from the furnace, without restrictions on temperature and the possibility of its use for process control;

- The use of untraditional high shaft which ensures the drying, pre-heating and the regulated  preheating and solid-phase recovery;

- Change in recycling schemes hot furnace gases furnace top, its return to the maximum short circuit of furnace to heat source (torch) and specially organized recycling system that ensures recycling of components of gas and dust;

- Provision of the process in the absence of additional oxidant;

- Forming a special form of a controlled reaction zone, where the reduction and melting of metal and slag obtained, completed the chemical reaction;

- Forming a briquette containing ore material, a carbonaceous reductant in the desired ratios.

The concept of the development of plasma technology ore-reclamatingtehnologies as a whole and its individual provisions have been widely discussed by center representatives at conferences and seminars, including overseas. In 2009 – 2012 years basis of the concept and its partial implementation was discussed with representatives of our company Küttner GmbH & Co. KG, which is a recognized world leader in that field of research, experimentation and creation of industrial equipment.

Creating private and generalizing models, its experimental verification, a broad discussion in science and engineering to evaluate the scientific and technical level of work performed as high.

Subsequent line of work and research - the intensification of smelting and refining of melted alloy by applying a plasma induction crucible furnaces heater upper layers of the charge and slag. Plasmotron  mounted on the top of induction plasma electric furnace in foundries of machine-building plants.

Currently, industrial processing high melting ultradisperse powders, including nanosized with a given set of properties (specific surface area, purity, flow, physic-mechanical and chemical properties, given shape, etc.) for the production of high-quality products is solved in several stages on bulky expensive equipment and, in some cases, the entire set of requirements can not be provided in this case are formed on the characteristic of a product based on a compromise requirements for it.

In Russia powders with similar properties produced trace amounts, on an extremely complex and expensive multi-stage chemical and metallurgical technology.

Demand for these powders highreglamented external supply can not be ensured, as its exports to Russia lost or under restrictions or supplied as ready-node or set of elements in the product. Obviously, the desired products of domestic industry produces trace amounts to extremely complex multi-expensive technology or industrial production is completely absent.

Personnel potential

Personnel potential engineering center is currently provided by the staff of specialists average number of more than 60 people including: Doctor of Technical Sciences, Ph.D., graduate students (list of major specialists and their qualifications is given in the appendix).

Necessary scientific and engineering infrastructure

              Engineering Center Center electrotechnology NSTU has modern equipment to perform the works: there are controls temperature (thermocouples, pyrometers, thermal imagers, etc.), equipment operational control of the chemical composition of any sample, control of the chemical composition of gases, controls pressure, flow, great software managing and processing complex, modern software, modern techniques and algorithms to control the equipment (a list of basic infrastructure center is given in appendix).

Planned destinations engineering services

- Development and implementation of new types of projects ore-reclamating plasma shaft furnace, secondary metallurgy, vacuum plasma furnace and other types of electrotechnological equipment, metallurgical production;

- Development of mathematical models of processes and controls and automation electrothermal equipment;

- Support services for operation and commissioning of electrothermal equipment;

- Participation in the preparation of students (including in the form of student KB working on the orders of the industry) to practical work on core businesses;

- Participation in training and skills development of enterprises, as well as improving the skills of the NSTU

- Implementation and development of innovative CALM -technology as a fundamental factor in the acceleration of economic growth in industrialized countries.

Increase in "lean" information technology (Lean IT), providing reduction of financial and time costs of design, manufacture, operation and disposal without environmental impact knowledge-intensive of products. NSTU electrotechnology center in recent years carried out to create an innovative ground (research, design and creation of pilot samples) multitopic experimental-industrial knowledge-intensive production of nanoobjects and nanomaterials, metallurgical and energy-saving technologies utilizing technologies for use in fundamental for economic development of industrial areas. According to U.S. experts, the introduction of modern technologies in the first place, the so-called CALM -technology, provides a reduction in the cost of design (30%), reduced development time (up to 2-fold), reduction in time to market products conclusions ( up to 75%), as well as reducing the costs of preparing technological and operational documentation. Obviously, using the CALM -technology for Development Center NSTU as engineering center on partially implemented innovative production ground knowledge-intensive products will increase the efficiency and competitiveness of commercial products. This allows to optimize the length of time to develop a new commercial product, resource-saving technologies, streamline design and technological environment for their production and the establishment of regulated eligibility criteria to the viability and safety. Expedient expansion of international relations, including - The International Council on Systems Engineering, Massachusetts Institute of Technology, as well as the adaptation of international standards ISO 15288, ISO 15296 and ISO 61508. Schematically indicated planned destinations are presented in Scheme 1.

Scheme 1. Planned destinations engineering services and expected interaction with other organizations.

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Section 2. The purpose and objectives of the Programme.

Purpose of the Program

Infrastructure development engineering center based electrotechnology innovative technological ground using CALM-prototyping technologies from innovative products to the stage of mass production, in the field of resource metallurgy and mechanical engineering in the implementation of targeted training of highly qualified personnel in accordance with the directions of development of the center.

Tasks engineering center.

- Organizational and material-technical development of innovative technological ground.

- In terms of interaction with suppliers of equipment, design and technology companies should be developed standard solutions to further their replicated at different objects in this field.

- In terms of interaction with financial institutions must be developed standard solutionsfor financing model solutions, created special programs. Given the experience of the initiators of the project, in the framework of the proposed schemes and financing of the project should be

- Provision of consulting and advisory services to small and medium-sized businesses in the development and modernization projects, and (or) the establishment of new industries and high-tech products metallurgy engineering.

- Provision of engineering consulting and design services, settlement services including analytical introduction CALM-technology.

- Preparation of a feasibility study modernization projects and (or) the establishment of new industries, create new objects, metallurgical and high-tech engineering, including based on CALM-technologies.

- Analytical studies in the field of energy efficiency, alternative energy sources application advanced technologies including diversification of production

- Monitoring of engineering companies, to develop tools to promote them;

- Provision of services in the training, retraining and advanced training for small and medium-sized enterprises within the framework of projects on modernization and (or) the establishment of new industries.;

- Preparing for uniform standards and unified methodological decisions on the application of project management techniques in metallurgy and high-tech engineering.

- Extend the interaction with the world's leading engineering companies including Massachusetts Institute of Technology in the field of adaptation of international standards ISO 15288, ISO 15296 and ISO 61508.


Section 3. Phases and activities of the Program.

The program includes the following activities:

·    The creation of modern scientific and technological base, the development of a unique set of interrelated technologies and equipment for metallurgical industry ultradisperse powders including nano-sized metals and products from them.

· Rendering complex commercial services on preparation and production process, the implementation of knowledge-intensive products for the metallurgical and engineering industries.

·     Calculations on the physico-chemical and plasmametallurgical equipment of new generation.

·    Design works on the construction of electrotechnical installations.

·    Creation of pilot plants.

·    Equipping with modern scientific and technological basis of physicochemical electrotechnology latest equipment for the advanced study of physical and chemical processes and electrometallurgic and the latest research of electro equipment and systems.

·    Development of operational models and new algorithms of functioning complex physicochemical electrotechnology and plasma electrometallurgic electrotechnological and systems in relation to plasma ore-reclamating furnaces, integrated steel processing units, vacuum-plasma multifunctional facilities.

·    Testing of new technologies: powder production given quality.

·    Equipment scientific and technological basis of electro-plasma complex systems function monitoring equipment, the automation of electro units, improving the design and study of electro latest equipment and systems.

·    Marketing.

·    Patent protection

Development and approval of the development strategy of the Centre

Job electrotechnology engineering center based on the development strategy of the center containing the following trends:

1.         Formation of innovative technological ground engineering Electrotechnology Center multitopic experimental industrial metal production represented Scheme 2.

2.         Establishing domain-closed relationships with partners indicated in Scheme 1.

3.         CALM-use technologies such as information and methodological framework development.

4.        Types of work     Tab. number 1.

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Scheme 2. Scheme of innovative ground engineering center metallurgical and engineering technologies

STAMP: Center of Electrotechnology

                Novosibirsk State Technical University

                DONCENDO

                DISCIMUS

SHEME

OF INNOVATIVE TECHNOLOGY GROUND ENGINEERING CENTERS OF ELECTROTECHNOLOGY MULTITOPIC  EXPERIMENTAL-INDUSTRIAL

METAL PRODUCTION

-energy saving up to 50%

-environmental safety - basic vacuum technology, reducing emissions up to 10 times

-competitiveness - Patents Kazakhstan, Russia, Western Europe

-patent-protected - 15 patents

 

Подача исходного (рудного) материала

Feed source (ore) material

1. Брикетшихтовыхматериалов

1. Briquette charge materials

2. Брикет с имплантированными добавками

2. Briquette implanted with additives

3. Проволока для псевдомодификации расплава

3. Wire for pseudomodification of alloy

Плазмотрон

Plasmotron

Трайбаппараты

Wire feeding machine

Товарный продукт

Commercial product:

1. Традиционные модификаторы

1. Traditional modifiers

2. Ультрадисперсные модификаторы и лигатура

2. Ultradisperse modifiers and ligatures

Товарный продукт

Commercial product:

1.      Спеченная металлокерамика и изделия из нее

1.      Sintered cermets and its products

Товарный продукт

Commercial product:

1.      Конструктивные изделия с покрытиями высокой плотности

1.      Structural products with a high density coating

Товарный продукт

Commercial product:

1.      Ультрадисперсные порошки с регулируемыми размерами, формой и внутренней структурой

1.      Ultradisperse  powders with the regulatory dimensions of internal structure

 

Composition of the main processing equipment:

1. Ore-reclamatingplasma shaft furnace with an ultrasonic dispersing the melt.

2. Induction unit for plasma doping and modifying prepreg ultrasonic dispersing melt.

3. Mechanical disintegrator.

4. Qualifier sized powders.

5. Vacuum plasma processing apparatus for nanopowders (shape, internal structure).

6. Installation of ultrasonic disintegration suspensions.

7. Installation for electrophoretic compaction.

8. Induction vacuum unit compaction.

 

 

PRODUCTS:

Ultradisperse  and nano-sized powders

- Metals alloy composites

- Ferrosilicomanganese

- Ferrosilicium

- Ferro manganese

- Ferrovanady

- Ferroalloys other

High-purity ultradisperse powders of these materials and alloys, composites, etc.

PERFORMANCE:

5000 - 20 000 tons / year

 

Tab. №1

Number

Development direction of the center

Content of the planned work performed ensuring development center

11

Pre-investment project preparation and appraisal

- сarrying out the entire complex marketing research;

- legal expertise of the project;

- formation of the model operation of the project;

- formation of the investment plan of the project;

- formation of a business - the project plan;

- organization of examinations (economic, technical, fiscal and investment);

- structuring the project in accordance with CALM-technologies;

 

22

Technical support exit / transition to stage serial and mass production

 

- design

- formation of the assortment of products

- formation of the production technology

- industrial design

- development of the logistics process

- development process service

- development of recycling system

33

Preparing for the certification of enterprises

- to the certification of quality management system

- certification according with international standards of production;

- organization of the certification process, interaction with foreign and Russian certification bodies

44

Activities to promote products

- organizing activities for product testing at the facilities of the health system;

- the formation of a marketing and distribution policy of innovative enterprises;

- assessment of the effeciency of budgetary implementation of innovative technologies for metallurgical enterprises;

- creation of programs to promote products for export;

55

Support of the work of existing enterprises

- work on assessing the current performance of the enterprises;

- assessing the readiness of enterprises to implement innovative technologies;

- develop programs improve ongoing activities with the prospect to produce innovative products for the mechanical engineering and metallurgy;

- analysis of existing supply chains and their optimization

66

Organization of training activities

Complex training activities aimed at training specialists as companies introduce innovative products and technologies, and professionals deploying such technology (mechanical engineering companies, etc.)

77

Service training small series products

  This service includes the creation of plant small series that will SM&SP at an early stage of serial production all work processes, to form pattern of interaction with the market and consumers

Section 4. Target indicators and indicators of progress in the implementation of the programme.

Number

Name

2011 -2013

2013 *

2014 *

2015 *

2016 *

2017 *

1

Number of innovation projects and the level of R & D conducted by the Center for industry category

6

2

3

3

4

5

2

Number of patents issued and patent applications filed by the Center for industry category

4

6

8

10

12

15

3

The number of graduates of special departments and programs in the field of engineering and industrial design.

27

27

31

34

36

41

4

The volume of analytical and process equipment,experimental-industrial plants needed to provide engineering services (at residual value), mln.rub

65.2

95.2

105

115

135

165

5

Amount of available special software required for engineering services (at current market value of similar software), mln. rub

0.9

1.2

1.7

2.5

3.2

4.1

6

Total Area Center

1300

1720

2200

2200

3000

3500

7

Number of implemented projects engineering team of the Centre

6

4

5

7

7

9

8

Volume of the Center team of engineering services (million rub.).

41

32

70

90

130

220

9

The number of customers engineering services with an annual order volume more than 25 million rub.

4

2

5

6

8

12

1 0

Number of working staff of the Centre (in full-time equivalents per year)

60

62

68

70

78

92

11

Number of technologies developed, corresponding to world level or exceeding its.

2

2

3

3

4

6

12

Share of completed projects that have fallen into the commercialization stage

2

1

1

2

3

3

* Values ​​are presented on a cumulative total.

 Section 5. Expected results of the program.

Creation and development based on innovative technological ground ore-reclamatingplasma shaft furnace with an ultrasonic dispersing melt induction unit for plasma doping and modification of the prepreg with an ultrasonic disperser, vacuum induction compacting installation, testing of interaction with suppliers of equipment, design and technology companies, interaction with financial institutions with development of standard solutions for finance, with information support CALM-technologies will fully implement a program of educational and scientific innovation university functions applicable in the center's activities.

List of scientific and engineering infrastructure, equipment for research and technology development.

 

 

List of equipment and / or software-hardware

Brief specifications

1.

Plasma shaft ore-reclamating furnace

Maximum current plasmatron 600 A. The installed capacity of 250 kW plasmatron. • The volume of the furnance chamber 70 l. • Maximum capacity of 40 kg / hour melt. Plasma supporting gas: 450 l / h.

2.

Model plasma shaft ore-reclamating furnance

Power 70 kW, capacity - 7 kg / hr melt. Furnace chamber volume of 40 liters. Weight - 0.8 tons.

3.

Power Supplies

600A overcurrent, floating voltage 200V, the installed capacity of 300 kW

4.

Industrial gas analyzer

TYPE: VARIO plus industrial

5.

Fume hood LAB-pro

TYPE: LAB-PRO-SHV150/80-F20 size 1500h840h2250

6.

Photometric sedimentometer

TYPE: FSH-5

7.

Set microprecision sieves brand Frisch

Hole size: 5 microns, 10 microns, 15 microns, 20 microns, 25 microns, 30 microns, 35 microns, 40 microns, 80 microns.

8.

Shaker

TYPE: "Analysette 3 PRO"

9.

Pyrometer optical fiber spectral ratio

TYPE: LAND SOLOnet SNR1Y

10.

Pyrometer spectral ratio

TYPE: Marathon FC1C

11.

Air classifier powder

TYPE: Golf-2

12.

Device for determining the flow of matter

TYPE: TC-1

13.

Imager

TYPE: ThermoProTM Tp8

15.

Vacuum gauge

TYPE: Meradat BT14CT1/2p/485

16.

Instrument for measuring the specific surface charge materials

TYPE: "Sorbi N4.1"

17.

Station sample preparation device for measuring the specific surface area of powders

"SorbiPrep"

18.

Analytical balance

TYPE: LV120-A

19.

Moisture Analyzer

TYPE: "Sartorius" MA45

20.

Two-channel digital storage oscilloscope

TYPE: Tektronix TPS2012

21

Analog dual-trace oscilloscope.

Coefficient of variation: mV/del-5 5 V / div. • passband of at least 100 MHz.

22

Portable X-ray fluorescence spectrometer

TYPE: Alpha 2000

24

Model of induction furnace IST-0, 04

Power source 70-kW, 40-kilogram capacity. Ceramic crucible, graphite.Frequency-8,0-66,0 kHz.

25

Model oft induction furnace IST-0, 004

Power source-7, 0 kW-capacity 4.0 kg. Ceramic crucible, graphite. Frequency-8,0-66,0 kHz.

28

Electroslag furnace EPM 0.06

Power source-60.0 kW, maximum diameter ingot - 0.15 m, weight - 20 kg.

29

Plasma welding thick sheets

Power - 90.0 kW, the maximum thickness of the welded sheets of copper - 80.0 mm., Submerged arc welding, the working gas is helium-argon gas (mixture).

30

Electric resistance shaft SSHOL

Power-2.5 kW, weight of the processed material - 5 kg, medium - air, operating temperature 1100 0 C. Full automation of the process.

31

Electric resistance shaft SSHZ

Power 30 kW, weight of the processed material - 400 kg, medium - air, operating temperature - 700 0 C. Full automation of the process.

32

Resistance electric furnace chamber CNO

Power-18 kW, weight of the processed material - 100 kg, medium - air, operating temperature - 1000 0 C. Full automation of the process.

33

Electric resistance shaft vacuum.SSHVL

Power-12 kW, weight of the processed material - 5 kg, environment  - argon, vacuum, operating temperature - up to 1800 0 C. Heaters: tungsten. Full automation of the process.

34

Electric vacuum plasma, two-part, two-operator.

Discharge power 240.0 kW for the post. Production of powder and ingots of refractory metals. Vacuum 10 (-4) mm.Hg, the supply device and collecting powders target molds, plasma discharge with a hollow cathode. Electrodes: tungsten and tantalum.

35

AKOS

36

Vacuum induction cold crucible furnace with a capacity of 160.0 ACC

 

Scientific educational Center of Electrotechnology NSTU is continuously working with the scientific and industrial organizations to conduct research. 2005-2013 years held about 20 major areas of research on thermal, electro-thermal, physico-chemical and thermal calculations for "Research and Production Enterprise elektroplazma equipment and systems", PLC Magnitogorsk Iron & Steel Works, PLC "NKMK", PLC "Kuznetsk Ferroalloys" R&D AltayLitMash  National Nuclear Center of Kazakhstan, joint scientific research work and the nature of performance contracts with the Institute of Nuclear Physics, Institute of Inorganic Chemistry named by A.V. Nikolaev SB RAS, Institute of Hydrodynamics. Named by M.A. Hydrodynamics SB RAS, PLC "Elsib", PLC "Novosibirsk Chemical Concentrates Plant", PLC "Novosibirsk Toolmaker", Institute of Theoretical and Applied Mechanics SB RAS, and other businesses.

Center creates electrotechnology training programs within the Novosibirsk state technical university, prepares and develops logistical, laboratory facilities for training and research, development of students, graduate students, doctoral candidates.

 


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